Understanding the intermittent bonded ribbon production line

Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Factory space and installation needs may also be affected by the system’s split-type construction.

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For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The complete process is important to evaluate, not just the stated speed.

Before purchasing, review factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Addressing these details in advance may limit setup delays and support a smoother start.

Key Takeaways

• Intended to produce rollable 12- and 16-fiber formats.
• Specified equipment speed: 600 m/min.
• Features a split-type construction.
• Includes curing, monitoring, pulling, and take-up stages.
• Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.

Produce Rollable Fiber Ribbons With Precision Bonding

The machine is supplied by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the required tension control settings with the supplier for your cable design.

Run 12- And 16-Fiber Configurations At Up To 600 m/min

The stated construction speed reaches 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. The system also offers T-type or fiber-optic take-up reels. Compare reel capacity with your operational requirements and expected changeover time.

Examine The Production Line’s Main Equipment And Controls

Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Electro-pneumatic adjustment is provided for each pay-off unit. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.

Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.

Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Check the necessary cabinet and power supply arrangements before purchasing.

Prepare Line Configuration, Installation, And Operating Conditions

Before the machine is delivered, set aside a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. These conditions help safeguard fiber equipment and maintain precision during operation.

With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.

• Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
• Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit accepts reels weighing up to 30 kg.
• Account for the main power feed-in cable when preparing the site. Connection cables and cable trays are not supplied with the equipment.

Before ordering, confirm the supply scope, reel types, and installation requirements. This assessment can reduce setup time and help prevent later delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system start more smoothly.

Obtain Pricing For A Ribbon Production Solution Matched To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. When requesting a quote, share your fiber layout, output goals, cable requirements, reel preference, and factory conditions.

Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.

Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can clarify setup time and future service requirements.

Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.