Design Considerations with Polymer Cellular Lightweight Concrete

What is a Cement Foaming Agent?

Concrete/cement foaming agent indicates an admixture that can lessen the surface area stress of liquid and generate a considerable quantity of uniform and secure foam, which can be employed to produce foam concrete.
The foaming agent is really a substance that can make its aqueous solution develop a massive level of foam when mechanical force is introduced right into the air. This type of material is really a surfactant or surface-active material. The essence of the Cement foaming agent is its surface-active effect. Without surface activity, foaming cannot occur, and it cannot turn into a foaming agent. Surface activity is definitely the core of foaming.

The function of cement foaming agent

The primary function of a cement foaming agent would be to promote the foaming of cement paste to make lightweight concrete. Cement foaming agents can produce bubbles through chemical reactions, causing the cement slurry to get a large number of pores through the construction process, thereby reducing the density of concrete and making it lightweight, with thermal insulation, heat insulation, sound absorption, as well as other excellent properties.
Cement foaming agents can also increase the mechanical properties of concrete, enhance its compressive strength and tensile strength, and improve its durability and frost resistance. Additionally, cement foaming agents can also increase the fluidity and plasticity of concrete, making it easier to build and shape.

12 features and benefits of foaming agent

  1. It has compressive strength and anti-aging properties: Although traditional chemical insulation materials can achieve thermal insulation effects, their compressive strength and anti-aging properties have not been able to meet the wants. Lightweight foamed cement can totally solve this issue. , a alternative to traditional insulation materials
  2. It is actually lightweight: its density can reach 200-1600kg/m3, which effectively cuts down on the load in the building.
  3. Good high-temperature resistance: The applicable temperature of foamed cement can reach above 250-300C, whilst the benzene board will soften and undergo chemical reactions above 75C.
  4. Boost the stability and life in the insulation layer: The foamed cement thermal layer has a high amount of stability and anti-aging properties, effectively making sure the indoor floor is flat rather than cracked. Its lifespan is 5.10 times that of the benzene board. It is made from perlite particles. A lot more than five times
  5. Great thermal insulation: The thermal conductivity is .08w/mk, which can be 20-30 times that of ordinary cement.
  6. It has good compressive strength: when the density is 350kg/m3, the compressive strength is 6kg/cm2 in 7 days and 9kg/cm2 in 28 days.
  7. Good moisture resistance: You will see no condensation across the warm water pipes during heating, and you will have no splitting between the layers.
  8. Good bonding: The material used in foamed cement is cement, which has an exceptional bond using the upper and lower layers and will not cause hollowing or collapse in the ground.
  9. Fast construction speed: each shift can construct 3000-4000 square meters, saving the construction period
  10. Good integrity: One-time pouring has no gaps and interruptions and will be combined entirely using the cast-in-place floor slab and mortar layer to create a whole.
  11. It has an anti-permeability effect: Because of the porous and integral nature of foamed cement, the anti-permeability is a lot more than six times stronger compared to ordinary floor slabs.
  12. Fireproof: Foamed cement is definitely an inorganic material (cement) that does not burn and thus has good fire resistance. When applied to buildings, it could increase the fireproof performance in the building.

Exactly what are the types of cement foaming agents?

Plant-based cement foaming agent
It utilizes imported high-grade natural plant polymer products as basic materials and is also generated via a selection of complicated chain reactions. The product is really a pure and clear oily liquid using a light yellow color. It is really not responsive to difficult water, non-toxic, odor-free, and sediment-free. The PH worth is near neutral, non-corrosive to cement and steel, and does not contaminate the setting. The frothing representative is storage-resistant, difficult to degrade, has exceptional frothing performance, rich foam, and modest foam stability. Utilizing this frothing agent to create foamed cement has got the attributes of reduced usage, affordability, stability, and high quality. Each barrel of frothing agent (200kg) can generate 500 m2 of foamed cement, therefore it is commonly found in floor home heating jobs. In roofing insulation projects, building prices can be considerably minimized.
Animal-based cement foaming agent
It uses selected animal (cow, sheep) keratin since the primary raw material and is also made through a series of hydrolysis reactions, heating and dissolving, dilution, filtration, and high-temperature shrinkage. It is actually produced using imported advanced equipment as well as the latest manufacturing technology. Strict quality management is implemented through the production process. The product is really a deep brown viscous liquid with low impurity content, light irritating odor, uniform quality, sound quality consistency, outstanding foaming, and ideal foam stability; it really is a new generation of animal-based cement foaming agents. Because of the high surface strength in the foam produced by this foaming agent, the foam is highly stable. The bubbles in the foamed cement made with it are in a closed state independent of each and every other, and there is not any connection between the bubbles. The permeability resistance in the foamed cement products is very high. At the same density, in contrast to foamed cement made with plant-based foaming agents, it provides better sealing and heat preservation properties and better strength.

The uses of cement foaming agent

  1. Construction area

Cement foaming agents are commonly used inside the construction area and therefore are mainly utilized to produce lightweight concrete, thermal insulation materials, thermal insulation materials, sound-absorbing materials, etc. Lightweight wet-condensation materials have the main advantages of lightweight thermal insulation, sound absorption, etc. They are commonly used in building walls, floors, roofs, partitions, as well as other components. Thermal insulation materials can be used for building insulation, heat insulation, fire protection, etc. Sound-absorbing materials can be used for building sound insulation and noise reduction.

  1. Road area

Cement foaming agents can also be used in the broad area and therefore are mainly utilized to produce lightweight pavement materials, sound insulation materials, waterproof materials, etc. Lightweight pavement materials have the main advantages of light, wear resistance, and anti-aging and will reduce road noise and vibration. Sound insulation materials can be used for road sound insulation, noise reduction, etc. Waterproof materials can be used for road waterproofing and anti-seepage.

  1. Bridge area

Cement foaming agents can also be used in the bridge area, mainly utilized to produce lightweight bridge decks, sound insulation materials, waterproof materials, etc. Lightweight bridge deck has the main advantages of being lightweight, high strength, and good durability, which can detect the weight in the bridge and extend the service life in the bridge. Sound insulation and waterproof materials can be used for bridge sound insulation, waterproofing, etc.

Top Quality Foaming Agent Supplier

Trunnano Info Technology Co., Ltd is really a supplier of concrete additives, which can be concrete foaming agent and relative products with well over 12 years experience in nano-building energy conservation and nanotechnology development. It accepts payment via Credit Card, T/T, West Union and Paypal. Trunnano will ship the goods to customers overseas through FedEx, DHL, by air, or by sea. Should you be looking for high quality concrete Additives, please feel free to contact us and send an inquiry. ([email protected])